Cal/OSHA Clarifies Lead Exposure Guidance for Construction Industry

May 6, 2025 | Oakland, CAMedLegalNews.com – Cal/OSHA has clarified its lead exposure prevention rules for the construction industry, providing important guidance on employer responsibilities for safeguarding workers involved in dry abrasive blasting activities. These updates come as part of the agency’s broader efforts to enhance workplace safety standards and align with the amended lead standards that took effect on January 1, 2025, under Title 8, Section 1532.1 of the California Code of Regulations.

The revised lead exposure prevention measures emphasize the need for proactive exposure assessments before workers begin tasks that may generate hazardous lead dust. This is especially critical in construction environments where abrasive blasting can significantly increase the risk of airborne lead exposure. By requiring these assessments, Cal/OSHA aims to ensure that employers accurately identify potential hazards and implement appropriate controls to minimize health risks.

Additionally, the clarified rules serve to strengthen compliance expectations across the industry, ensuring that employers not only limit exposure duration but also adhere to stricter permissible exposure limits (PEL) set to decrease over time. These efforts reflect California’s continued commitment to protecting workers from the long-term health effects associated with lead, such as neurological damage, kidney disease, and reproductive issues.

For employers, staying informed about lead exposure prevention regulations is essential to maintaining compliance and avoiding penalties. Cal/OSHA has made resources available to help construction companies understand the updated requirements and integrate them effectively into their workplace safety programs.

Key Rule for Lead Exposure Prevention: Exposure Assessment Required

Employers must now perform exposure assessments for any employee who may be exposed to lead on a worksite. This requirement includes workers engaged in dry abrasive blasting. Until the assessment is completed, Cal/OSHA limits abrasive blasting to:

  • 5 hours per day through 2029
  • 2 hours per day starting January 1, 2030

After an employer completes the required exposure assessment, blasting time limits no longer apply. However, employers must still ensure employee exposure stays below the permissible exposure limit (PEL), accounting for respirator protection.

Exposure Limits and Respirator Protection

The PEL for lead exposure during abrasive blasting is:

  • 25 µg/m³ until January 1, 2030
  • 10 µg/m³ starting January 1, 2030

For example, if employees properly use respirators with an assigned protection factor (APF) of 1,000, they can work in environments with airborne lead concentrations of:

  • Up to 25,000 µg/m³ through 2029
  • Up to 10,000 µg/m³ starting in 2030

Respirator Use and Assigned Protection Factors

Cal/OSHA emphasizes that Assigned Protection Factors (APFs) are only valid when employers fully comply with established respiratory protection protocols. These requirements, detailed in Section 5144 of the California Code of Regulations, are a critical part of the state’s lead exposure prevention strategy. Proper implementation includes comprehensive employee training, ensuring that workers understand the limitations and correct use of respirators, as well as mandatory fit testing to confirm that the equipment provides the necessary level of protection.

Without adherence to these protocols, respirators may fail to protect workers from hazardous lead dust exposure, undermining safety efforts on construction sites. To support employers, Cal/OSHA has issued a full Table 1 of APFs, which provides clear guidance on selecting appropriate respiratory protective equipment based on specific worksite conditions and exposure levels.

Incorporating these measures is essential in preventing lead-related health issues, such as cognitive impairment and organ damage, which can result from prolonged or intense exposure. These standards ensure that lead exposure prevention remains a priority in California’s construction industry, reinforcing the responsibility of employers to protect their workforce effectively through both administrative controls and personal protective equipment.

Updated Lead Standards and Employer Resources

Cal/OSHA’s amended lead standards were approved on February 15, 2024, and apply to both the construction (Section 1532.1) and general industries (Section 5198). New employer resources include:

These updates reflect Cal/OSHA’s continued commitment to protecting workers from lead hazards, especially in high-risk industries such as construction.


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FAQs: About Lead Exposure Prevention in Construction

What are the key requirements for employers under Cal/OSHA’s lead exposure prevention rules for dry abrasive blasting?

Employers must perform exposure assessments for any employee potentially exposed to lead. Until the assessment is complete, dry abrasive blasting is limited to 5 hours per day through 2029 and 2 hours per day starting in 2030. Employers must also ensure workers use respirators correctly, following training and fit testing requirements under Section 5144 to maintain compliance and worker safety.

How does Cal/OSHA’s Assigned Protection Factor (APF) table help with lead exposure prevention?

The APF table provides guidance on selecting appropriate respirators based on exposure levels. Proper use of respirators with the correct APF, combined with employer training and fit testing, is essential for effective lead exposure prevention and helps protect workers from airborne lead hazards. Without following these protocols, respirators may not provide adequate protection, increasing the risk of lead poisoning.

What are the permissible exposure limits (PEL) for lead during abrasive blasting under Cal/OSHA’s updated standards?

Cal/OSHA sets the PEL for lead exposure during abrasive blasting at 25 µg/m³ until January 1, 2030, and 10 µg/m³ starting January 1, 2030. Employers must ensure that employee exposure stays below these limits, using exposure assessments and respiratory protection as needed to maintain a safe work environment.

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